Automotive Relays

Automotive relays are core control components in a vehicle’s electrical system, fulfilling the critical function of controlling high-current circuits with low current. As the “smart switch” of onboard circuits, their reliability directly impacts the stability of the entire vehicle’s electrical system. According to the latest industry standards set for 2025, modern automotive relays must meet AEC-Q100 certification and extend their operating temperature range to -40°C to 125°C.

 

1. What are the Core Technical Features of Automotive Relays?

Contact Structure:

Silver alloy contacts (AgSnO₂) achieve a mechanical lifespan of over 100,000 cycles.

Arc-quenching design complies with ISO 8820-3 electromagnetic interference protection standards.

 

Packaging:

Fully sealed with an IP67 protection rating.

Vibration resistance reaches 50G (ISO 16750-3 standard).

 

Intelligent Evolution:

Fourth-generation relay with integrated current sensor.

Support for CAN FD bus diagnostics.

 

2. What are the Typical Application Scenarios of Automotive Relays?

System Module

Functionality Implementation

Technical Parameters

Powertrain

Pre-charge Control

40A/12VDC with Arc Chute

Body Electronics

Lighting Load Management

20A/24VDC Low Contact Resistance

New Energy System

High-Voltage Contactor

500A/450VDC Vacuum Encapsulation